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The smart way to plan production at scale
Let Lleverage optimize your production schedules so your planners can focus on customer relationships, not impossible capacity puzzles.
The planning chaos
Your planners arrive at 6 AM to check if lines ran ahead or behind overnight. Your ERP schedules 150 hours into 100-hour weeks because it can't calculate actual capacity. Meanwhile, someone decides which key customer gets shorted this week.
After the MRP run, material planners scramble to call suppliers. The packaging efficiency report shows another red week. "Gut feel" is the only thing holding it together.
AI that learns your production reality
Our AI learns from actual production data - even with incomplete logs and no changeover measurements. It discovers patterns like "500g to 300g requires 30-minute tray changes" that your planners know intuitively.
When lines go down, instant recalculation: which items move to alternative lines, whether to split batches, impact on shelf-life, which forecasts to adjust. No waiting for tomorrow's meeting.
What you can automate
Daily Planning: Generate optimal sequences, minimize changeovers, balance across lines, flag unrealistic targets.
Weekly Forecasting: Identify overbooked weeks, suggest what to pull forward, calculate lead-time impact.
Shortage Management: See who's behind on targets, calculate impact of volume swings, know which customers can't be shorted.
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Start with one bottleneck
Pick your constraint - those 7 lines or your third cluster that always runs over. Prove ROI before touching all lines.
Week 1-2: Analyze patterns and efficiency data
Week 3-4: First planning proposals for validation
Week 5: Go-live on pilot cluster
Results: Planning time 2 hours → 15 minutes.
15-25% throughput improvement.
Why Lleverage AI?
Production and capacity planning made simple and secure
A dedicated Solution Engineer for your project
White glove onboarding and premium support for enterprise customers. A complete solution with continuous support to ensure success.
Zero data retention
Lleverage ensures zero data retention by third-party AI providers.
Your sensitive information is processed in real-time and immediately purged from all systems, with no persistent storage or logging by external providers.
SSO capability
Lleverage supports Enterprise sign-on providers for your teams.
Enable seamless authentication for your teams using their corporate credentials while maintaining centralized access control and security policies.
Enterprise-grade security
Maintain complete control over infrastructure and data residency. SOC 2 and ISO 27001 certified. GDPR compliant.
"We’ve already automated three core business processes, and this is just the start."
FAQs
Everything you want to know about production and capacity with Lleverage.
AI doesn't need perfect changeover matrices. It learns from patterns - that Italian herb products run better at week's end, that certain sequences work despite the rules. Real improvements with messy, real-world data.
We connect via available APIs to your on-premise systems. Start standalone to prove value before integration. Many clients run parallel for months. Your 9:30 MRP run stays unchanged.
Frame it as making everyone "as smart as the most experienced planner." They keep control over commercial decisions - which customer to prioritize, which supplier to push. AI handles the impossible capacity Tetris.
The system learns your specific requirements: which products need certain equipment, which combinations work best, why different processes have different bottlenecks. It adapts to your actual production reality, not theoretical capacity.
When key customers swing from 11,000 to 19,000 cases, the system instantly calculates impact, suggests alternatives, and shows true cost of weekend overtime. Real-time replanning, not tomorrow's scramble.
Ready to see Lleverage in action? Let's talk.
We will make sure to customize the demo to your unique business needs, goals, and objectives, so you can see how Lleverage fits into your AI ambitions.
Here’s what you can expect:
- A tailored 30 minute demo
- Full tour of our AI platform
- Discussion of your specific use case for AI
- Answers to any questions you might have